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Step-down Transformer - Linear Power Supply

Step-down transformer

A linear power supply typically needs a step-down trans former to convert the high voltage AC from the power receptacle to a reasonable lower voltage.



A small step-down transformer typical of ones used for power supplies.

WARNING: The primary winding of the transformer has dangerous voltages applied to it. Use caution when working with live circuits.
  • Do not touch the connections directly; have your hands on insulating probes.
  • Do not allow the probes to to touch live connections and other parts of the circuit or metal chassis, etc., at the same time.
    • Watch your probes carefully. Only touch the part of the circuit you intend to touch.
    • Make sure the ground connection of an oscilloscope probe is not connected to anything but the circuit ground.
  • Be sure your test equipment is set to the proper signal type, range and connectors.
    • When testing voltage make sure you haven't left your probes attached to the current input of your meter, etc.
    • Make sure your meter is set for volts and not amps, etc.

We are going to design this power supply to deliver 4 amps at 12 volts, so the circuit starts with a 12 volt 4 amp step-down transformer. Here are some examples you may want to buy:

Hammond 166N12B from Mouser Electronics
Jameco P-8658 from Amazon

These transformers are rated at 117 volts on the primary and 12 volts, 4 amps on the secondary. This primary voltage is appropriate for North America and other parts of the world using the 110 to 120 volt standard. If you are elsewhere you will need to buy a transformer with the appropriate primary voltage. For example, in western Europe an equivalent transformer will be rated at 230 volts on the primary and 12 volts, 4 amps on the secondary. The Jameco P-8658 that I will be using is rated for up to 230 volts on the primary. this will increase the secondary voltage to 24 volts, but reduce the secondary current rating to 2 amps. You should be able to use this transformer to build a 24 volt, 2 amp power supply in the UK. You will find some transformers rated in watts or VA (voltamps) instead of giving a current rating on the secondary. To find the current rating of these transformers, divide the watt or VA rating by the secondary voltage. For example, if the transformer has a secondary voltage of 12 volts and is rated at 50 VA, the secondary current is about 4.2 amps.

Many transformers have multiple primary and secondary windings. These can be wired in series or parallel to get different primary and secondary voltages. See Multiple Winding Transformers in Transformers in AC Circuits

This project will be a dual power supply where nearly everything is duplicated. I will be using two separate transformers so that the final circuit will fit in the enclosure I chose. However, you can use a single transformer with multiple primary and secondary windings. Such transformers should have diagrams attached to show how to wire them for different primary and secondary voltages. If you decide to build a single power supply instead of a dual supply you will need only a single transformer. You may still find that a certain multiple winding transformer can be wired to suit your needs.

Here is the transformer as it appears on a schematic diagram.



The transformer as it appears on a schematic diagram.

In the accompanying video we examine the primary and secondary voltages with a digital multimeter and an oscilloscope.


Building a Linear Power Supply - Part 1 - The Transformer
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