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DLP

Digital Light Processing (DLP) uses a matrix of tiny mirrors (5.4 micrometers or smaller). Each mirror can be tilted by an electrostatic field. In operation, the chip reflects light from a bright source to a lens to be focused on a screen. Each mirror controls one element of the image. To turn an image element dark, the mirror is tilted to reflect the light to a heat sink coated with a black light and heat-absorbing material. The brightness of each element is controlled by modulating the time that the mirror reflects light to the lens as opposed to the heat sink.

Diagram of a micromirror from a DLP chip.

 
A DLP chip[1] 

DLP projectors are commonly used in digital Cinema theaters. These professional systems use three separate DLP chips to create a color image. Each chip casts its light through an appropriately colored filter (red, green, or blue) and then through a beam combiner to project out a single lens.

A professional Cinema DLP projector

Consumer DLP systems use a single DLP chip with the light beam passing through a rotating filter wheel with three colored filters before arriving at the chip. This system requires three phases to create the image. Three monochromatic images (red, green, and blue) are projected in rapid succession to create the final image.

The mechanism of a single-chip DLP projector. Light from the source (upper right) passes through the color wheel to a mirror (upper left) and then to the DLP chip (red arrows). The chip's mirrors reflect the light either through the projection lens (yellow arrow) or to the heat sink (blue arrows).

 

Color filter wheel from a single-chip DLP projector. The colors appear cyan, magenta, and yellow instead of red, green, and blue because the filters are dichroic filters.[2] Each filter reflects the color that is complementary to the color it passes (as opposed to typical filters that absorb the colors they don't pass). Thus, the filter that appears yellow in the photo passes blue light to the DLP chip. The filter that appears cyan passes red light, and the one that appears magenta passes green light.[3]

Home theatre DLP systems may be open projectors or consoles using rear projection. The rear projection system requires substantial space to accommodate the internal projector. These systems are easily recognizable from LCD and Plasma systems by the bulk of the system behind the screen.

A DLP television. Notice the prominent bulge in the back that accommodates the projector.

Consumer DLP front projectors look much like LCD projectors and have similar features and also have the same high cost of lamp maintenance. DLP projectors also have higher contrast than LCD projectors

A ceiling-mounted consumer-market DLP front projector.[4] Note that the projector is upside down, so the image must be flipped to appear correctly.

Single-chip DLP systems suffer from the "rainbow effect." There is a slight delay between the projection times of the three colors that make up the image. If an object moves, it will appear in a different place in each sub-image. This causes its image to be broken up into three images of different colors in different places.

A hand moving through the beam of a single-chip DLP projector. This causes the same rainbow effect seen with a moving object in a projected image.

 


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1Photo credit: https://www.flickr.com/photos/yellowcloud/3253449830/
2Dichroic filters are made by depositing thin, precise alternating layers of optical material (various metals or metal oxides). Light passing through and reflecting from these layers forms interference that reinforces a narrow band of wavelengths while reflecting all other wavelengths.
3Photo credit: https://www.dominicdoty.com/2015/03/18/tvteardown
4Photo credit: https://wiki.chattlab.org/projector
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